Ramco's automotive solutions manage dust; light-guided assembly; automotive traceability and black part detection on black door panels and more.
Ramco Innovations has over 50 years of experience in distribution and logistics, assuring on-time delivery, excellent communication for project planning and quick turnaround on consumables.
Ramco Innovations has a team of in-house experts at the ready to respond to your needs. Contact us to speak to one of our experts using our contact form, the chat function below or call 800.328.6236.
Removing Dust During Instrument Panel AssemblyIf dust adheres to an automotive instrument panel, it may cause a quality defect. The ER-X series, which can perform high-speed charge removal without stirring up dust, is ideal for use in preventing contamination and dust adhesion.
Learn more about Panasonic ER-X Series | Buy Panasonic ER-X Series
For Lean ManufacturingPick-to-light systems support lean manufacturing initiatives. By reducing the risk of human error in production and assembly processes, pick-to-light is an ideal solution for poka-yoke (error-proofing).
Pick-to-light devices visually guide operators to pick the correct parts, in the right quantities and the proper sequence. This reduces errors and defects and increases productivity by eliminating a common source of wasted time like checking and re-checking instructions.
Learn more about Banner PTL110 | Buy Banner PTL110
Technologies for ensuring quality, consistency and compliance
Direct Part MarkingEncode lot numbers, serial numbers and other key information in durable laser markings to track parts throughout their life cycle and across the supply chain. Learn more about Omron Laser Marker MX-Z Series
Detecting Black Parts on Black Door Panels
Since door panels are often dark colors such as black or gray, and the foam used to eliminate rattles and provide stiffness is generally black, it can be difficult for standard sensors to differentiate between foam presence and absence due to poor contrast.
Solution: Banner’s Q4X problem-solving triangulation-based laser sensor has no difficulty detecting dark targets on dark backgrounds when there is a height difference. The Q4X provides a reliable sensing solution with best in class excess gain and makes pass/fail judgments based on distance rather than color or reflectivity.A door panel has four areas where foam should be present, so four Q4X sensors are set up to target these areas and confirm proper assembly by the operator. In this case, three targets are verified, but the fourth is missing. A fail signal is sent to alert the operator that the part needs to be reworked before releasing it from the assembly station.
Along with reliable sensing on challenging targets, the Q4X is extremely durable with a stainless steel housing that resists mechanical impact, vibrations and over tightening. The setup is simple with clear user feedback on the four-digit angled display and set-up buttons located on the back of the Q4X housing.
Learn more about Banner Q4X Buy the Banner Q4X